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Effectively View, Monitor & Analyze your Operations

Cybertrol’s manufacturing intelligence solutions utilize our team’s information systems and manufacturing expertise to help you effectively view and analyze your operations. We help manufacturers transform production data into actionable information—connecting plant-floor systems with enterprise tools to deliver meaningful dashboards, reporting, and visibility across your operations.

Comprehensive Operational Insights with Manufacturing Intelligence

Cybertrol Engineering's Manufacturing Intelligence (MI) solutions are designed to bridge the gap between automation and information systems, enabling you to drive efficiency and gain deeper insights into your production. MI engineers at Cybertrol bring a unique blend of software development expertise and manufacturing knowledge to build, configure, and deploy tailored solutions that streamline your operations.

Our MI team specializes in developing custom code to integrate data from multiple systems, creating sophisticated reporting solutions, and ensuring seamless data flow across your enterprise. Whether it's plantwide information systems, enterprise dashboards, or real-time mobile solutions, we provide the tools and interfaces needed to analyze and optimize every aspect of your production.

From historian systems and data acquisition to custom reports, Cybertrol’s MI team leverages a diverse skill set, including languages like C#, Python, JavaScript, and T-SQL, and tools such as Visual Studio, SQL Management Studio, and Azure DevOps. Our engineers are constantly adapting to the latest software technologies to deliver cutting-edge solutions that offer 24/7 visibility into your operations.

By partnering with Cybertrol, you’re gaining access to a team that not only understands manufacturing but also stays at the forefront of technology to ensure your systems run efficiently, now and in the future.

Production Visibility and Reporting

  • Real-time dashboards
  • KPI tracking (OEE, throughput, downtime, etc.)
  • Historian integration
  • Reporting and trend analysis
  • CIP (Clean-in-place) data collection and analysis
  • Alarming and alerts (TagWatch)

Data Infrastructure and Integration

  • Software integrations and API development
  • Database administration and Historian setup
  • PLC to software interfacing
  • Containerized software services
  • Software delivery with DevOps best practices
  • Platform upgrades and migrations

Workflow and Execution Support

Manufacturing Execution Systems (MES)

  • MES implementation
  • Enhanced MES data visualization
  • Custom interfaces for batch and production management
PalletWorks BatchWorks TagWatch and CIP Report Interfaces on Devices

Benefits of Manufacturing Intelligence

Manufacturing Intelligence gives you real-time visibility into your operations, helping you make faster, smarter decisions. By turning raw production data into clear insights, you can:

  • Reduce downtime with real-time alerts and performance tracking
  • Improve efficiency by identifying bottlenecks and waste
  • Ensure quality through data-driven monitoring and reporting
  • Increase traceability with centralized, accessible production data
  • Drive continuous improvement across your entire operation

Data Collection and Reporting

Cybertrol defines and configures collection and reporting systems using proven software solutions, allowing us to address data ranging from automated shift reports and log sheets to operational dashboards and process data. We build reports and dashboards to display data within the context of the viewer, from management to maintenance and research and development.

Cybertrol Batch Details Report
Cybertrol CIP (Clean-in-Place) Details Report

Custom Application Development

Our team of experts develops a wide range of applications varying from custom hardware interfaces to complete manufacturing operating systems. Our solutions are capable of integrating multiple operator systems to central system database and application servers. We’ll work with you to determine your needs and to create an app that will optimize the way you operate.

Cybertrol streamlines processes and provides real-time insights all in one place. Our solutions address performance management, production management, materials management, quality management, and more.  We implement our manufacturing intelligence expertise to help decision-makers understand and optimize conditions on the plant floor to improve output across the board. Our solutions include:

  • Performance-OEE
  • Production Management
  • Batch Management
  • ERP Integration for: Inventory, Consumption, Work Order, BOM’s
  • Traceability and Genealogy
  • Quality and SPC
  • Recipe Management
  • Materials Management
  • Workflow Management
  • Reporting and Dashboards

View our brochure >>> Manufacturing Intelligence Solutions

 

Cybertrol defines and configures collection and reporting systems using proven software solutions, allowing us to address data ranging from automated shift reports and log sheets to operational dashboards and process data. We build reports and dashboards to display data within the context of the viewer, from management to maintenance and R&D.

Our team of experts develops a wide range of applications varying from custom hardware interfaces to complete manufacturing operating systems. Our solutions are capable of integrating multiple operator systems to central system database and application servers. We’ll work with you to determine your needs and to create an app that will optimize the way you operate.

Contact our consulting team today for solutions that will bring your organization into the future of digital manufacturing.

Contact Us
Manufacturing Intelligence Solutions from Cybertrol

Testimonials

I never say this to any vendor... great job... I will recommend you guys to as many people as I can and I will give you any reference you need in the future."
IT Project Manager
Fortune 50 Food and Beverage Company