Plantwide automation engineering that connects control systems, OT infrastructure, and production data into one scalable environment.
Cybertrol Engineering designs, implements, and supports plantwide control and information systems that connect operations, infrastructure, and business systems into one cohesive environment.
From control strategy through OT infrastructure and data systems, we deliver automation environments built for long-term performance, maintainability, and growth.
Our plantwide automation approach helps manufacturers:
Improve safety and operational consistency
Increase throughput and product quality
Reduce lifecycle risk and downtime
Gain clear, actionable production visibility
Many facilities grow into disconnected systems over time. Different control platforms, inconsistent standards, and isolated data create operational friction and limit visibility.
Whether you are expanding, modernizing, or integrating new equipment, a plantwide approach reduces risk and improves long-term flexibility.
Plantwide automation creates a unified architecture that:
Standardizes control and operator experience across lines and areas
Enables reliable reporting and manufacturing intelligence
Improves troubleshooting and lifecycle support
Creates a scalable foundation for modernization and digital initiatives
We work closely with our clients to understand their goals and objectives. We conduct a thorough assessment of the existing processes, equipment, and systems to identify areas for improvement and determine the project’s scope.
We assist our clients in defining functional and technical requirements for a fully-integrated control system. We collaborate with stakeholders to capture their needs, then translate them into a detailed system design that ensures seamless integration and interoperability across the plant.
Based on project requirements, we help our clients select the appropriate vendors and technologies for their control system. We make recommendations based on available options and factors such as scalability, compatibility, performance, and long-term sustainability.
We will develop an integration plan that outlines how the different control and information systems will be interconnected within the plant. This plan will consider data flow, communication protocols, hardware compatibility, and software interfaces to ensure a cohesive, efficient system.
Cybertrol will take charge of project execution, coordinating tasks including system installation, configuration, programming, and testing. We work closely with vendors, contractors, and design firms to ensure smooth implementation and minimize disruptions to plant operations.
Throughout a project, we will identify and mitigate potential risks and challenges. We develop contingency plans, monitor project progress, and proactively address any issues that may arise, ensuring the project stays on track and within budget.
We will oversee the commissioning and startup process, conducting thorough testing to ensure the automation and information systems function as intended. We will work with plant personnel to train operators and ensure a smooth transition to the new systems.
After the initial implementation, we will continue to monitor and optimize the performance of our automation and information systems. We will analyze data, identify areas for improvement, and implement enhancements to maximize efficiency, productivity, and reliability.
Cybertrol takes a holistic approach and aims to establish a long-term partnership with clients. We provide ongoing support, maintenance services, remote monitoring, health reports, and system updates/upgrades to adapt to changing plant needs and evolving technologies.
Production Manager | Medical Device Manufacturer
Complex automation projects succeed when requirements, design, and execution stay aligned.
Cybertrol’s proven process:
Discuss – Align on goals, pain points, and success criteria
Define – Develop functional definitions and system architecture
Design – Build detailed hardware and software design packages
Develop – Implement automation using iterative development
Demonstrate – Validate functionality through structured testing
Deploy – Commission systems onsite and verify readiness for startup
Deliver – Validate production, train users, and complete system handoff
This approach reduces risk, improves communication, and supports predictable outcomes.
Minneapolis - Main Office
6550 Wedgwood Rd N, Ste. 300
Maple Grove, MN 55311
763.559.8860
Marshfield Office
204b E Upham St
Marshfield, WI 54449
763.559.8860
Madison Office
4602 S Biltmore Ln, Ste. 119
Madison, WI 53718
763.559.8860
24/7/365 Support
1.800.554.5104
support@cybertrol.com
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