Plantwide-Automation_Services-and-Solutions_Icon_Blue

Your Control System Integration Partner for Plantwide Success

The future of manufacturing lies in plantwide automation. With Cybertrol on your team, that future has never been brighter. From raw material receiving to processing and packaging, our team of experts handles your project in-house from start to finish to ensure a cohesive, winning outcome. We provide planning and implementation and are built to adapt to your changing needs with dedicated support well beyond the installation process. Above all, we are committed to the success of your operations.

Project Engineering and Consulting Services

Cybertrol’s engineering designs incorporate the entire control and information system, from a single control system to an entire facility and across an organization. Plantwide automation, information, and integration is always the end-goal, with consideration given to future expansion and scalability. Our project engineering and consulting services include:

  • Strategy Consulting
  • Front End Engineering
  • Project Management
  • Construction Planning
Cybertrol-Engineering_Plantwide-Automation-Flyer_062522
Plantwide Automation Flyer

PLC and HMI Programming

We design and program plantwide PLC and HMI systems, including projects with up to 20,000 I/O points. Our programming standards and expert staff ensure a cohesive and high-quality result. We exercise a modular approach so standardized templates can be utilized as the building blocks and foundation of a robust, flexible, and scalable control system. Our team builds applications that provide tiered data visibility that allow for high-level operations such as production monitoring down to detail device monitoring, integrating best practice design methods throughout.

Engineer_Programming_PLCs_and_HMIs_400x300

AdobeStock_Plantwide-Automation-400x250

Control System Migrations and Upgrades

You shouldn’t feel stuck within your legacy system. We manage large-scale facility upgrades in a controlled fashion with minimized plant downtime. The process starts by analyzing existing wiring systems and software operations before generating update designs to meet the specific needs of your plant. The result is a coordinated integration and construction plan, executed via a seamless transition.

PalletWorks Packaging Line Integration

Efficiency is the absolute goal in your packaging line. We work with all OEMs to create an integrated, optimized operation complete with detailed electronic reporting systems. This is only accomplished by partnering with your team from end to end to maximize results. At the front end, we design control and information system architectures, define OEM equipment integration, lay out reporting requirements, and more.

PalletWorks is a software solution developed by Cybertrol Engineering that integrates with packaging hardware to intelligently bridge the manufacturing floor with the ERP system. Download our whitepaper, "Optimizing Operations by Streamlining End-of-Line Packaging Tasks" to learn more.

WP-Optimizing-Packaging-Operations_Cover
PalletWorks Whitepaper

Batch Control

Cybertrol leads the industry in batch control and execution systems. We help our clients understand how batch control systems can facilitate scheduling production, recipe editing, formulations, system validation, lot tracking, flexible requirements, and more. Our designs comply with the ISA-88 Standard for Batch Control to keep your facility compliant while also improving your processes through leading innovation.

Case-Study-Batch-System_300x200
Case-Study-Beverage-Processing_300x200
Case-Study-Blended-Coffee-Plant_300x200
Case-Study-Cheese-Powder-Facility_300x200
 OEM Equipment and Machines

To ensure corporate strategies are achieved, we often provide clients with control system design and programming for their OEM equipment. From motion control and camera inspection to bar code readers and ERP inventory integration, we utilize a cohesive approach to achieve seamless integration with new OEM equipment or upgrades to existing machines.

Cybertrol’s engineering designs incorporate the entire control and information system, from a single control system to an entire facility and across an organization. Plantwide automation, information, and integration is always the end-goal, with consideration given to future expansion and scalability. Our project engineering and consulting services include:

  • Strategy Consulting
  • Front End Engineering
  • Project Management
  • Construction Planning

We design and program plantwide PLC and HMI systems, including projects with up to 20,000 I/O points. Our programming standards and expert staff ensure a cohesive and high-quality result. We exercise a modular approach so proven templates can be utilized as the building blocks and foundation of a robust, flexible system. Our team builds applications that provide tiered data visibility that allow for high-level operations such as production monitoring down to detail device monitoring, integrating best practice design methods throughout.

You shouldn’t feel stuck within your legacy systems. Cybertrol manages large-scale facility upgrades in a controlled fashion with minimized plant downtime. The process starts by analyzing existing wiring systems and software operations before generating update designs to meet the specific needs of your plant. The result is a coordinated integration and construction plan, executed via a seamless transition.

Efficiency is the absolute goal in your packaging line. We work with all OEMs to create an integrated, optimized operation complete with detailed electronic reporting systems. This is only accomplished by partnering with your team from end to end to maximize results. At the front end, we design control and information system architectures, define OEM equipment integration, lay out reporting requirements, and more.

Cybertrol leads the industry in batch control and execution systems. We help our clients understand how batch control systems can facilitate scheduling production, recipe editing, formulations, system validation, lot tracking, flexible requirements, and more. Our designs comply with the ISA-88 Standard for Batch Control to keep your facility compliant while also improving your processes through leading innovation.

To ensure corporate strategies are achieved, we often provide clients with control system design and programming for their OEM equipment. From motion control and camera inspection to bar code readers and ERP inventory integration, we utilize a cohesive approach to achieve seamless integration with new OEM equipment or upgrades to existing machines.

Contact us today to streamline your operations and deliver winning results.

Contact Us
Call-to-Action-3_Industry-Pages_640x450

Testimonials

Just wanted to reach out and let you know that your team has done an outstanding job on the project. In fact, they have done so well, so fast, that they will wrap up the project early. They worked their way through the panel/enclosure assemblies way more quickly than I anticipated. It worked out VERY well and I’ll definitely keep you guys in mind as we move through the spring. We’ve got more projects coming through, but we’re just not ready yet for any additional resources. Thanks again!! "
Production Manager
Medical Device Manufacturer